DIY Chainmail Coif: Is It Worth Making Your Own?

DIY Chainmail Coif: Is It Worth Making Your Own?

Posted by Swordsswords on Apr 9th 2025

When it comes to medieval gear, nothing quite captures the imagination like chainmail. Among its many components, the chainmail coif stands out as one of the most iconic pieces of head armor. Historically worn under helmets or on its own, a coif offered critical protection while maintaining flexibility. In today’s world, the coif has found new life in cosplay, LARPing, reenactments, and even as display pieces. If you’ve ever wondered whether you should try making one yourself, this guide will help you weigh the pros and cons. Whether you're searching for the Best chainmail coif for reenactment or considering making your own, we’ve got you covered.

What is a Chainmail Coif?

A chainmail coif is a hood made of interlinked metal rings, designed to protect the head, neck, and sometimes shoulders. Originating in the Middle Ages, it was typically worn by knights, soldiers, and mercenaries. The European 4-in-1 pattern was the most common weave, providing a strong yet flexible mesh. Worn alone or beneath a helmet, the coif was a vital part of a knight’s armor.

Modern enthusiasts often wear chainmail coifs for historical reenactments, Renaissance fairs, fantasy-themed events, or simply for the satisfaction of crafting something with their own hands. While buying one is an option, making your own offers a different kind of reward. If you’re wondering Where to buy authentic chainmail coif, or looking into crafting a Handmade chainmail coif for sale, this guide explores both angles.

Tools and Materials Needed for DIY

To make your own chainmail coif, you’ll need some basic materials and tools. The most important component is, of course, the rings. These can be made of:

  • Mild steel: Strong and historically accurate, but can rust.
  • Aluminum: Lightweight and rust-resistant, great for cosplay.
  • Stainless steel: Durable and rust-proof, though harder to work with.

Ring size matters too. A common choice is 16-gauge wire with an inner diameter of 1/4 inch, but you can adjust based on preference.

Tools required include:

  • Two pairs of pliers (flat-nose or needle-nose work best)
  • Wire cutters (if making your own rings)
  • Mandrel and coiling jig (optional, for coiling wire)
  • Work surface and good lighting

You can either buy pre-made rings or make them yourself by coiling wire and cutting it into rings. While the latter is more authentic and cost-effective long-term, it does require extra time and effort.

The Time and Skill Investment

Creating a chainmail coif isn’t something you can knock out in an afternoon. Depending on the complexity and size, it can take anywhere from 20 to 60 hours of work, especially for beginners. The most popular weave, European 4-in-1, is repetitive but can be tricky at first.

It’s a task that rewards patience and consistency. Most people start by learning on smaller projects like bracelets or patches to understand the rhythm of linking rings. Once you get the hang of it, the process becomes meditative.

Numerous online tutorials and video guides can walk you through each step. If you have a knack for crafts and enjoy hands-on projects, you might find the time investment worthwhile.

You’ll also need a clean and organized space to work. Chainmail crafting can be messy and take up more room than you think. A tray to catch dropped rings and a magnetic picker can be lifesavers.

Cost Comparison: DIY vs. Buying Ready-Made

Let’s break down the cost:

DIY Coif Costs:

  • Pre-cut rings: $30 - $70
  • Tools (if not already owned): $20 - $50
  • Optional extras (mandrels, jigs): $20
  • Total: Roughly $50 - $120

Pre-Made Coif:

  • Basic versions: $60 - $150
  • High-quality/stainless steel: $150 - $300

So, DIY is often cheaper, especially if you already have the tools. However, it comes with the cost of your time and effort. Buying one gets you instant results, but without the sense of accomplishment that comes from making your own. Some great options include the Best medieval chainmail coif collections or browsing for Affordable chainmail coif options online.

Also, consider shipping fees and customization options when buying online. Some sellers offer tailored fits or custom patterns, which might raise the price but provide an excellent result. Sites offering a Handmade chainmail coif for sale are worth exploring if you value uniqueness.

The Pros of Making Your Own Coif

  1. Personal Satisfaction: There’s a unique pride in wearing something you crafted yourself. It becomes more than just armor; it’s your creation.
  2. Custom Fit and Style: When you make your own, you can adjust the size, shape, and even ring type or pattern to suit your needs.
  3. Educational Value: You gain a deeper understanding of medieval craftsmanship and the labor that went into historical armor-making.
  4. Budget-Friendly (Long-Term): Once you have the tools and experience, making other chainmail pieces becomes easier and cheaper.
  5. Great for Creative Projects: You can add leather trim, colored rings, or even mix patterns for a one-of-a-kind look.
  6. Community Engagement: By sharing your progress and final product online or at events, you connect with other enthusiasts and gain recognition.
  7. Skill Development: You'll improve your hand-eye coordination, planning skills, and overall craftsmanship.

The Cons and Challenges

  1. Time-Consuming: Making a coif is a long-term project. It requires patience and perseverance.
  2. Physically Demanding: Working with metal rings can be hard on the hands and wrists. Fatigue and minor cuts are common.
  3. Mistakes Can Be Costly: If you make an error in the pattern, it can be time-consuming to fix, especially if you don’t notice until later.
  4. Upfront Learning Curve: The first few hours can be frustrating as you get used to the technique and tool handling.
  5. Not Always Cheaper: If you buy premium tools and materials for just one project, the cost might match or exceed that of a store-bought coif.
  6. Storage and Maintenance: Even if you make it yourself, you’ll need to store and clean the coif properly to prevent rust or damage. 

Tips for First-Time DIY Crafters 

  • Start Small: Practice with a small patch of chainmail to get comfortable.
  • Use Quality Rings: Poor-quality rings bend or break easily and can ruin the final look.
  • Join a Community: Forums like r/Maille or Facebook groups can be incredibly helpful.
  • Watch Video Guides: Visual aids make learning the 4-in-1 pattern much easier.
  • Be Patient: Set realistic goals and don’t rush the process.
  • Keep Track of Progress: Document your work—it can be motivating and help with consistency.
  • Plan Your Design: Sketch out or measure your coif beforehand to avoid unnecessary rework.

Conclusion: 

So, is making your own chainmail coif worth it? If you enjoy hands-on crafts, learning historical techniques, or customizing your gear, then absolutely yes. It’s a rewarding project that combines creativity, skill, and history.

On the other hand, if you’re short on time, want a quick solution for an event, or aren’t into manual labor, buying a pre-made coif might be the better route. You can easily explore the Best chainmail coif for reenactment, check out Where to buy authentic chainmail coif, or even look for a Handmade chainmail coif for sale online to save time. To save time you can also check the swordsswords.com collection. 

Either way, whether made or bought, a chainmail coif is a fantastic addition to any medieval enthusiast’s collection. But if you do decide to go the DIY route, prepare for a challenge—and a whole lot of satisfaction at the finish line. The wide range of Affordable chainmail coif options available today also means you can experiment before committing fully to the DIY path.