DIY: Building Your Medieval Axe

DIY: Building Your Medieval Axe

Posted by SwordsSwords on Apr 17th 2024

Ever dreamt of wielding a mighty axe like a Viking warrior? Well, you can turn that fantasy into a reality (sort of) with this fun DIY project! We'll be building a medieval axe, perfect for cosplay, decoration, or simply satisfying your inner lumberjack.

Now, for safety reasons, this won't be a battle ready weapon. But it'll still look impressive and give you a taste of history. Here's what you'll need:

Materials For Medieval Axe:

  • Axe head: This is the trickiest part. Ideally, you'll want a pre-made medieval battle axe head. Blunt hardware store hatchet heads or rubber axe heads designed for costumes are good options. If you're feeling adventurous, you could try forging your own head from mild steel, but that requires metalworking skills and safety gear.
  • Handle: Pick a strong, straight piece of hardwood like hickory or oak. Ash or another dense wood can also work. A broom handle can be a good substitute in a pinch, but may not be as durable. Aim for a handle at least 30 inches long for good leverage.
  • Wood glue: Strong wood glue is essential for a secure attachment.
  • Sandpaper: You'll need various grits (rough to fine) to smooth the handle.
  • Finishing touches (optional): Leather cord, stain, paint, or wood varnish can add a more polished look.

Tools:

  • Hacksaw (if modifying a pre-made head)
  • Drill (optional, for additional security)
  • Sanding block or orbital sander
  • Safety glasses
  • Work gloves
  • Rags

Step 1: Prepare the Axe Head (if modifying)

If you're using a pre-made hatchet head, you might want to reshape it a bit for a more medieval look. Safety first! Wear your safety glasses and gloves. Use a hacksaw to carefully shave off any rounded edges and create a straighter top edge. Remember, you're not going for razor-sharpness, so prioritize safety and make small cuts.

Step 2: Shape the Handle

This is where you can get creative! Traditional medieval axe handles were slightly curved near the head for better gripping. If you're comfortable using a saw and chisel, you can create this curve. Otherwise, a straight handle works just fine.

Use sandpaper to smooth out any rough spots on the handle. You want it to feel comfortable and secure in your grip.

Step 3: Attach the Head to the Handle

This is the crucial step. Here's where the wood glue comes in. Generously apply glue to the part of the handle that will fit inside the Viking battle axe head. Slide the head firmly onto the handle, making sure it's straight and centered.

Pro Tip: For extra security, you can drill a hole through the top of the handle and into the medieval axe head, then insert a wooden dowel or metal pin for reinforcement.

Step 4: Clamp and Dry Your Medieval Axe

Use a clamp to squeeze the handle and head together tightly. Wipe away any excess glue that oozes out. Leave it to dry completely, following the glue's recommended drying time. This could take several hours, so be patient!

Step 5: Sanding and Finishing

Once the glue is dry, remove the clamp. Use sandpaper to smoothen out any imperfections around the joint between the handle and head. You can then sand the entire handle for a polished look.

Step 6: Add Your Finishing Touches (Optional)

This is where you can unleash your creativity! Stain the handle for a richer color. Wrap it with leather cord for a more historically accurate look. If you're using it for display, you can even paint the head a metallic color.

Safety First!

Remember, even though this isn't a real weapon, safety is still important. Here are some reminders:

  • Never swing your battle axe medieval around people or animals.
  • Store it in a safe place where it won't be a hazard.
  • If you made any modifications to the head, be sure the edges are dull and smooth to avoid accidental cuts.

There you have it! Your very own medieval axe. While it may not cleave through armor, it's a great conversation starter and a fun way to connect with history. But if you are looking for a medieval axe for sale. Find the perfect one at swordsswords.com, offering a wide selection of high-quality medieval axes for your collection or reenactment needs. So grab your axe, channel your inner Viking, and who knows, you might even inspire some epic storytelling!