Make Your Own Foam Sword

Posted by SwordsSwords on Feb 20th 2022

Whether you are an actor, a larper or simply a parent who want to satisfy their kids' need, you have landed on this page with the interest of owning a foam sword. Possessing a sword is one common idea that comes across our minds once in a lifetime. However, it is not as easy as it may sound. Getting a real sword is very expensive plus it might be not safe to walk around the streets while carrying the sharpest weapon. Don't worry as you can make your very own sword and play with it. We are here with the detailed DIY foam swords with steps to help you out in crafting your beautiful sword.

Supplies:

The first component of this prop is unmistakably foam board, particularly projected polystyrene, or packing foam board. You can find a foam board very easily without any hassle. Foam boards are usually utilized to secure packages and fragile objects. The other objects that you need that foam are: A Saw (very fine-toothed) Sandpaper Paint If you are using glue for any purpose then make sure to use only heavy-duty construction glue as all other types of adhesives will eat away the foam.

Choosing a Design

The design of your weapon depends on your preferences. Just search for your favorite sword on the internet and take out the prints in big size. Trace the image on the foam and you are done with creating an awesome design. If you do not want to get into the hassle of taking printouts and tracing then just simply draw a sword design on the foam and you will be good to go.

Cut the Sword

Get a saw with fine teeth, the best recommendation for it is the keyhole saw. This saw has straight teeth and a smaller blade that allows detailed cutting. You can also use a coping saw to get the curve beneath the handguard. While using a saw make sure to go with slow and smooth motions so that there are no crumbles of foam. Before you start cutting out your saw make sure to use it on the corner to get an idea of how it works.

Smooth it Out

The cutting with the saw will never give you a smooth looking end results. Once your saw is in your hands make sure to use a sharp knife and cut any extra corners and edges. To completely smooth out the edges you are required to utilize sandpaper and flatten the surface. However, be cautious not to ruin the shape of the sword in this process. Also, get your hands on fine-grit sanding paper so that your foam won't scatter.

Painting

Unfortunately, foam is very sensitive to chemicals and your wrong choice of paint can destroy all your effort. Never use oil-based paints against the bare foam and it will it out your sword. If you are using acrylic paints then make sure to just cover it with a light coating as the thick top will ruin the foam. Use a base primer and then spray paint to have a sheen look but again do not overspray the sword.

Bottom Line:

Getting a sword is a dream of everyone however not all dreams can be fulfilled. A steel sword can easily hurt the kids around and they are pretty costly, so the best option is to acquire a foam sword or make one for yourself. In this article, we have discussed different DIY steps to make a foam sword. So, enjoy your craft project and showcase the amazing skills. If you are not into crafting a weapon then get the readymade LARP sword and enjoy your game.